WJKC1 Rail Clip
Product Overview
WJKC1 Rail Clip, supplied by Glory Rail, are specialized rail fasteners engineered for demanding crane track applications. As a key part of the rail fastening system, they ensure secure rail – to – girder connection, playing a vital role in maintaining track stability for heavy – duty crane operations.
Installation Guidelines
Foundation Preparation
For the WJK welded rail press (applicable to WJKC1), pre – embed steel plates during foundation construction.
Assembly Steps
- Welding the Base: Weld the 3 sides of the base to the pre – embedded steel plates.
- Positioning the Upper Cover: Place the upper cover against the edge of the rail.
- Adjusting Bolts: Adjust the bolts and the shaft to control pressure and tightness.
- Spacing Installation: Install one set on each side of the rail, and fix the rail with a pair of rail clamps every 600mm or 500mm.
Value – Added Services by Glory Rail
To meet diverse customer needs, our technical team offers comprehensive support:
- Rail Selection Optimization: Assist in optimizing rail selections to minimize life – cycle costs.
- Rail Part Supply: Provide matching rail parts such as fish plates, rail clips, bolts, and nuts.
- Rail Processing Services: Offer services like 45 – degree mitre cuts, welding, milling, and special profile processing.
- Railroad Line Design: Our engineers design railroad lines (mining, crane moving lines, etc.) as per requirements, ensuring optimal performance throughout the service life.
Product Specifications
| Attribute | Details |
|---|---|
| Type | RAIL CLAMP / CLIP, Heavy – Duty Rail Fastener |
| Material | Q235 (high – strength structural steel for durability) |
| Dimensions (L x W x H) | Customizable to fit specific rail and project requirements |
| Place of Origin | Henan, China (manufacturing hub for reliable rail components) |
| Brand Name | Glory Rail |
| HS Code | 730240 |
| Usage | Fastening rails on steel crane girders (with horizontal guide wheels) and large – tonnage crane tracks |
| Quality Control | Rigorous Production Process Monitoring (ensuring performance and safety) |
| Keyword | Railway Fastener, WJKC1 Rail Clip, Crane Track Fixing |
| Color | Customizable as per Client Demand |
| Sample | Available upon Request (for pre – purchase validation) |
| Documentation | PI, CI, CO, FORME (for seamless export and project compliance) |
| Advantage | Large Stock for Quick Delivery; Specialized for Heavy – Duty Crane Tracks |
Product Features
Ease of Use
- Installation & Adjustment: Facilitates easy rail installation, adjustment, and replacement. No need to drill holes in the steel plate under the rail; direct welding on the steel plate simplifies the process.
Structural Strength
- Double – Bolt Connection: The entire WJKC1 rail clip uses a double – bolt connection, enhancing structural integrity and load – bearing capacity.
Performance Metrics
- Bolt Tightening Torque: 176N.m, ensuring proper clamping force.
- Maximum Lateral Force: Capable of withstanding a lateral force of 135kN, providing stability under heavy loads.
Welding Flexibility
- Welding Techniques: To reduce weld stress, symmetric welding, reverse welding, skip welding, etc., can be adopted during installation.
Application Scope
Primary Uses
- Steel Crane Girders: Ideal for fixing rails on steel crane girders equipped with horizontal guide wheels.
- Large – Tonnage Crane Tracks
- WJKC1 is suitable for 350 – 600 – ton soft – hook crane tracks.
- Applicable rail models: QU70, QU80, QU100, QU120.