Aluminothermic Welding

Product Overview

Aluminothermic welding offers a high-efficiency solution for rail connection, utilizing chemical reaction-generated heat to ensure strong and stable rail joints. Our Iron III DE series and QU series thermit consumables are designed to meet the rigorous demands of rail welding, providing reliable performance for various rail materials.

Key Applications & Compatibility

Our thermite products are designed to excel in welding various rail materials, making them versatile for diverse railway projects:
  • Primary Compatibility: Ideal for U75V rails
  • Extended Use: Suitable for welding U71Mn and U76NbRE steel rails

Complete Tool Kit

We provide a full range of professional tools to ensure smooth welding operations:
preheater rack/preheater nozzle
  • Preheater/preheater rack/preheater nozzle
crucible cover
  • Crucible cover
welding sand frame
  • Welding sand frame
bow card
  • Bow card
slag receiving hopper
  • Slag receiving hopper
rail alignment device
  • Rail alignment device
crucible bracket
  • crucible bracket
oxygen flow meter
  • oxygen flow meter
propane pressure reducer
  • propane pressure reducer
rail cutter
  • rail cutter
rail grinder
  • rail grinder
disposable crucible
  • disposable crucible
thermite
  • thermite

Core Thermite Series: Iron III DE & QU Series

Key Parameters of the Thermites
ItemIron III DE seriesQU series
PurposesSuitable for U75V material, also for welding of U71Mn and U76NbRE steel rails
Process usedIron III DE series and QU series thermite welding process
Pouring methodsOne – off crucible self – melting, side top pouring
Reserved rail gap26±2mm
Weld hardnessHot rolled rails: P±20
Tensile strength880Mpa rails; Rm≥710MPa / 980Mpa rails: Rm≥780MPa

 Why Choose Our Aluminothermic Welding Solutions?

  • Superior Versatility: Welds multiple rail materials with consistent results.
  • Precision Engineering: Strict adherence to technical parameters ensures strong, durable welds.
  • Comprehensive Support: Full tool kits and consumables for end-to-end welding needs.
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